Torque Limiter Manufacturer

Torque Limiter

Torque limiters are safety devices that limit the torque transmitted in a drive system by slipping when torque demand exceeds a preset value, due to sudden impacts, overloads or machine jams. When the over load torque has passed, it automatically reengages, no resetting is required. The torque limiter protects the machine and reduces costly downtime. Torque limiters operate by using spring-loaded friction surfaces, slip torque is set by adjusting the spring force. The Torque limiter can be used as a center member clamped between two friction facings with a sprocket, gear, sheave, or flange plate.

Chain couplings are compact, durable components made of steel that connect two shafts to transmit power efficiently. They are designed to handle high torque while taking up very little space, making them an economical choice for power transmission. Their simple design makes them easy to install and remove, saving time and effort.

The sprockets in these couplings are identical, which helps maintain balance during operation and minimizes vibration. The flexible roller chain, along with the gap between the chain rollers and sprocket teeth, allows for slight misalignments and some movement of the shafts.

Standard sizes of these couplings are usually sufficient for most power transmission needs. However, custom couplings can be made to order for specific applications. If you need a recommendation or quote for a custom coupling, please provide complete details such as horsepower, RPM, hub dimensions, bore and keyway sizes, and the general operating conditions.

Capacities & Dimensions

TORQUE LIMITER SIZE TORQUE CAPACITY (KG. M.) PILOT MIN. BORE MAX. BORE APPROX Wt. Kg A B C D M. MAX. 'F' SPROCKET BORE DIA. OVER BUSHING
MIN. MAX.
50-1 0.3 1.5 8.0 14 0.3 50 29 24 4 7.2 30.10
50-2 0.6 2.5 8.0 14 0.3 50 29 24 6.5 7.2 30.10
65-1 0.7 2.8 10.0 22 0.5 65 50 35 15 8.8 41.40
65-2 1.4 5.5 10.0 22 0.5 65 50 35 15 8.8 41.40
90-1 2.0 7.0 12.0 28 1.5 90 65 45 18 16.0 52.00
90-2 3.5 14.0 12.0 28 1.5 90 65 45 18 16.0 52.00
125-1 5.0 18.0 16.0 38 3.5 125 78 60 23 16.0 70.00
125-2 6.5 36.0 16.0 38 3.5 125 78 60 23 16.0 70.00
150-1 7.5 44.0 20.0 42 5.5 150 90 70 26 23.0 80.00
150-2 9.0 61.0 20.0 42 5.5 150 90 70 26 23.0 80.00
180-1 11.0 58.0 25.0 64 10.0 180 110 100 28 28.5 110.00
180-2 20.0 110.0 25.0 64 10.0 180 110 100 28 28.5 110.00
225-1 22.0 140.0 25.0 92 20.0 230 120 140 33 28.5 152.00
225-2 40.0 175.0 25.0 92 20.0 230 120 140 33 28.5 152.00

Minimum size Sprockets to fit on Torque Limiters

TL 50 TL 65 TL 90 TL 125 TL 150 TL 180 TL 225
6B 20T 6B 25T 6B 33T 8B 35T 8B 42T 8B 48T 8B 60T
8B 16T 8B 20T 8B 30T 10B 30T 10B 34T 10B 39T 10B 50T
10B 14T 10B 16T 10B 21T 12B 25T 12B 30T 12B 33T 12B 33T
12B 19T 16B 19T 16B 22T 16B 26T 16B 26T
16B 15T 20B 19T 20B 21T 20B 32T
24B 17T 24B 18T 24B 23T

TORQUE LIMITER COUPLING

BV Transmission Offers a Torque Limiter Coupling in 14 different sizes. This coupling consists of a stock Torque Limiter and a roller chain type coupling.

The Torque Limiter coupling safeguards against overloads slip protection with the ability to driven shafts and couple driving. It is comprises of a standard Toque Limiter and a roller chain coupling. The Torque Limiter's center member is a stock ground plate sprocket that is coupled to a sprocket via an I.S. double strand roller chain which is easily connected using a standard connecting link. This design provides a reliable and simple-to-assemble flexible coupling that compensates for shaft misalignment.

Misalignment Torque capacity Kg. m. Stock Min. Plain Bore Max. Bore Dimensions (mm) Approx. wt.
Catalogue No. Max.Parallel Max.Angular Min. Max. Cplg. Spkt (mm) Torque Limiter Cplg. Spkt (mm) Torque Limiter (mm) A B C D E F Kgs.
50-1 C
5 0 - 2 C
0.2 1/2° 0.3
0.6
1.5
2.5
10 8 28 14 53 77 50 17 29 2 1.0
65-1 C
65 - 2 C
0.25 1/2° 0.7
1.4
2.8
5.6
10 10 48 22 78 100 74 30 50 3 2.0
90-1 & C
90 - 2 C
0.30 1/2° 2.0
3.5
7.0
14.0
19 12 56 28 107 136 100 45 65 3 6.50
125-1 C
125-2 C
0.38 1/2° 5.0
6.5
18.0
36.0
22 16 70 38 122 185 145 48 78 3 13.0
150-1 C
150-2 C
0.38 1/2° 7.5
9.0
44.0
61.0
25 20 90 42 141 214 168 48 90 3 21.0
180-1 C
180-2 C
0.50 1/2° 11.0
22.0
58.0
110.0
25 25 100 64 173 247 195 62 110 3 34.0
225-1C
225-2C
0.50 1/2° 20.0
40.0
140.0
175.0
40 25 160 92 204 309 244 82 120 3 65.0